MCB automatic assembly and testing line
Short Description:
The automatic detection production line of small circuit breaker mainly includes the following functional units: automatic delay calibration unit, automatic instantaneous calibration unit, automatic nail piercing riveting unit, automatic pressure withstand and five-pass breaking detection unit, automatic code printing unit, and automatic printing unit.
MCB automatic assembly and testing line
The MCB automatic assembly and test line is an advanced piece of equipment designed to simplify the assembly and testing process of MCB (Miniature Circuit Breaker) circuit breakers in electrical components. The automation system covers the entire production process from assembly to testing by integrating multiple workstations, greatly improving production efficiency and product quality. Its utilization brings significant competitive advantages to electrical appliance manufacturing companies.
One of the main advantages of MCB automatic assembly and test lines is the ability to improve production efficiency and product quality. By automating the assembly and testing process, the need for manual operations is eliminated, labor costs are reduced and human errors are minimized. This automation solution incorporates advanced automation and smart technologies to increase efficiency and safety throughout the production line.
The small circuit breaker automatic detection production line is composed of multiple functional units, each functional unit is designed to perform specific tasks. These units include automatic delay calibration unit, automatic instantaneous calibration unit, automatic rivet unit, automatic pressure-resistant five-way disconnection detection unit, automatic encoding unit, and automatic printing unit. Each unit is equipped with state-of-the-art technology to ensure precise and accurate results.
The time-delay constant current source is a key component of the MCB automatic assembly and testing line. It adopts the high-precision programmable electronic constant current source developed and produced by our company. The output current range is 0~200A, the current accuracy is 0.5%, and the waveform distortion THD is 3%, ensuring accurate and reliable test results.
The automatic punching and riveting unit adopts a multi-station precision rotary structure, with smooth movement, accurate positioning and high production efficiency. This device plays a vital role in the assembly process, providing consistent and reliable results.
The entire MCB automatic assembly and inspection line is controlled by a combination of PLC (programmable logic controller), HMI (human machine interface) and host computer. This comprehensive control system enables seamless integration and efficient operation. In addition, the process parameters of each unit can be easily set and adjusted through the host computer to ensure optimal performance. In addition, test data for each unit is collected, saved, uploaded, analyzed and printed, providing valuable insights for production optimization and quality control.
The MCB automatic assembly and inspection line has completely changed the production process of MCB circuit breaker electrical components. Its ability to increase production efficiency, improve product quality, reduce labor costs and minimize human errors provides appliance manufacturing companies with a huge competitive advantage. By leveraging automation and smart technologies, this advanced solution ensures optimal performance and reliability throughout the assembly and testing process.
